Progress through MayApril 2017
Early inOn Saturday 1 April, the month, a major project milestone was achieved when the additional 3 rdnew southbound laneoff-ramp at Takanini was connected to the motorway by stitching the new and existing bridges over Papakura Stream together with concrete. The off-ramp was opened to motoriststraffic on the 20 April. Following this, the third southbound lane from Hill Road to the Takanini off-ramp; and from the Takanini on-rampwas opened to the Pahurehure Inlet. The lane has improved southbound traffic flow during peak hours. Narrowedon Sunday 23 April. Reduced speed limits and narrowed lanes and a reduced speed limit will remain in place while improvements continue in other areas ofwe complete works between Orams Road and Hill road, along the project.southbound shoulder and at the Takanini Interchange.
Later in the month, demolition of the Orams Road Bridge was completed when large deck sections were removed. Construction ofclosed to all traffic starting on Saturday 22 April until October 2017. Signposted traffic detour routes are in place along Everglade Drive, Redoubt Road and Great South Road, while the new bridge abutment began withpedestrian and cyclist path can be accessed via the installation of 20 piles that will provide support forPuhinui Stream Bridge underpass (off Everglade Drive from inside the extended bridge structure.
Safe work zones were installed along Great South Road near the Takanini Interchange. This allows crews to safely upgrade the Interchange bridges, and construct the new northbound on-ramp.
More detail about works completedBelow is a summary of our activities in May include:April.
Orams Road Bridge:to Takanini Interchange:
- The eastern span of Orams Road Bridge was demolished. Concrete
closedand wire saws were used to cut sectionsdemolitionof the deck,eastern span commenced. The road surface was removedand a large crane lifted each section onto trucks for site removal.the eastern side of the bridge was excavated by two metres. - Flat platforms were constructed to improve access for workers to build the new bridge pier.
- Piling work for the new eastern abutment was completed. Steel pipes and concrete were inserted in 20 pre-drilled holes to form support structures for the bridge foundation.
- South of
Retaining wall and noise wall construction was completed alongthe Oramssouthbound shoulder from Hill Road to the Takanini Interchange. Under the AlfristonRoad Bridge, vegetation clearancethe motorwaycontinued to preparebe lowered to increasethe areaoverhead clearance heightfor alarge vehicles. In the median pavements were compacted and asphalting was completed.At Fergusson Reserve, soil has been stockpiled and compacted to prepare for construction of thenew wetland pond which will help filter motorway run-off.Takanini northbound on-ramp. This work continues through May.Sheet piling was completed in the northbound shoulder at Papakura Stream Bridge. Following this, work on the abutments began with steel being placed and concrete poured.
Hill Road to the Takanini Interchange
- An additional southbound lane was opened from Hill Road to the Takanini Interchange off-ramp.
- In the southbound shoulder from Alfriston Road Bridge to the Takanini Interchange, noise wall installation continued, and swales and check dams were constructed. Check dams slow the flow of water and filter out larger materials in swales.
- In the median, construction of slipform barriers continued between the northbound and southbound lanes. This is scheduled for completion early June.
Takanini Interchange
- Scour protection continued along the banks of the Papakura Stream near the new bridge abutments. Soil was removed and replaced with rocks to reduce the risk of erosion and ensure stability of the stream bank.
- On the northbound shoulder between Great South Road and the railway line, sheet piling continued to prepare the area for upcoming works on the additional lane and extended northbound on-ramp.
- Along the southbound shoulder, piling pads have been constructed to provide a stable surface for machinery to install piles at the new SH1 southbound bridge over Great South Road.
- Construction access was established off Great South Road into the existing northbound on-ramp loop. Using this new access, vegetation clearance was completed inside the loop.
At Takanini Interchange, access track construction began in the southbound shoulder.Safe work zones were established along Great South Road and surveys began to locate major services.
Takanini Interchange to the Papakura Interchange:Pahurehure Inlet:
- Asphalting was completed in
Inthe southbound shoulder fromshoulder, pavement works are ongoing. Granular layers were compacted betweenthenewTakanini Interchangesouthbound on-ramp throughto the Pahurehure Inlet. Lanes were marked and temporary barriers were shifted to allow motorists access to the new additional southbound lane. Haul road construction and vegetation clearance continued along the northbound shoulder.- Noise
Retainingwall installationand noise wall constructioncontinued along the northbound and southbound shoulders from the Pahurehure Inlet to Takanini Interchange.shoulders. This work will continue throughout 2017. - Pavement works were completed in the median between the Pahurehure bridge and Pahurehure culvert. This work involved compaction of granular materials and asphalt layers.
Work being undertaken in JuneMay 2017
Work overThroughout May, the next monthproject will continue to focus on constructing the new abutment, span and deck atadditional third lane southbound from the Orams Road Bridge. The new abutment piles will be capped priorTakanini on-ramp to installing the beams. Once the bridge beams are installed, construction on the new bridge deck will begin.Pahurehure Inlet. This lane is scheduled to open to traffic later this month.
On the Orams Road bridge, work will continue to demolish and remove the eastern span and abutment. Piling for the new abutment will follow demolition.
To add an additional northbound lane and lengthenWith safe work zones in place at the northbound on-ramp at Takanini Interchange, six northbound bridgespiling for multiple structures will be constructed. Two bridges will guide traffic acrossbegin to upgrade the overpass over Great South Road,Road and the railway line,northbound on-ramp and Papakura Stream. Piling works will continue and will provide a safe work area for further road construction.off-ramp.
More details about upcoming works this month include:
Below is a summary of what we have planned for May.
Orams Road Bridge: to Takanini Interchange:
- Substructure
At Orams Road Bridge, surveywork will continue. Installation of steel reinforcement barsbeginand formworkaccess padswill allow a concrete capping beam to be poured on top of the piles.constructed to provide a level surface for heavy machinery.The concreteeastern wall and beamswill be poured first inremoved fromthe mid-section, followed by the north side,bridgeand finally the south sideconstructionof the bridge.new abutment will begin once piling works have been completed. - When the capping beam has cured, bearing pads
Work continues under Alfriston Road Bridge. With permanent asphalt in place, new median barrierswill be installed to supportconstructed in late May. Along the southbound shoulder, final landscaping and drainage works continue. The motorway side of the noise walls will be painted with a design similar to the existing noise walls at Takanini.New median slipform barriers and lighting between Hill Road andthe steel beams of the bridge deck which willTakanini Interchange continue tobe installed late June.installed.
Hill Road to the Takanini Interchange:
- Slipform median barriers will continue to be constructed between Hill Road and the Papakura Stream. Following barrier construction, new median light poles will be installed.
- In the southbound shoulder from Alfriston Road Bridge to the Takanini Interchange, the noise wall panels will be painted. Drainage work will be completed, including swale and check dam installation. Following this work, permanent guard rails will be installed, and the temporary barriers removed.
Takanini Interchange Interchange:
- In the northbound shoulder at Papakura Stream, hollow core concrete beams
Piling padswill be installedconstructed along Great South Road to support heavy machinery workingon the bridge decknorthboundand will beginsouthbound sides of the motorway. This is in preparation for piling workto formwidenbothsides ofthe new northbound on-ramp and additional 3 rd traffic lane. - Along the northbound shoulder between
motorway overGreat South Road and the railway line, sheet piling will be completed. Following sheet piling, soil nailsRoad. Piling workwill be installedbeginto reinforcesupportthe bank prior to the constructionwideningof a retaining wall.the southbound bridge over the rail way.- In
Work begins to constructthe eastbound and westbound shoulders along Great South Road, service relocationsupporting abutments of the new Papakura Stream bridge whichwill beginbecome part of the northbound on-ramp. This includes pouring blinding concrete for each abutment, installing reinforcement steel and formworkto move services deeper underground.shape the concrete which will be poured on each abutment.
Takanini Interchange to the Papakura InterchangePahurehure Inlet:
- Noise wall construction
Asphaltingwill continue in the northbound shoulder from the Pahurehure Inlet to Takanini Interchange. Inalongthe southbound shoulder, permanent guardrails will be installed and the temporary barriers will be removed.shoulder. - Between the Pahurehure bridge and Pahurehure culvert, southbound motorway traffic
Vegetation clearancewill shift towardscontinue alongthe median, allowing a safe work zone to be establishednorthbound shoulderin the southbound shoulder. Following the traffic switch, earthworks will commencepreparation for drainage works and noise wall construction, which is also underwayin the shoulder to construct the additional southbound lane.some areas. - At the Pahurehure culvert, a new safe work zone will be established in the median (location shown in pictures below). This will allow crews to begin widening the culvert. The existing median abutment will be demolished and removed before being replaced.
Pahurehure Inlet to Papakura Interchange:
Pavement works will commence between the Pahurehure Inlet Bridges. This will include compacting granular materials to form a stable surface prior to asphalting later in the month.
With the lanes narrowed, there is less time to react to other vehicles and it is important that motorists keep to the 80 km/h speed limit past our work areas. There will be ongoing truck and project vehicle movements accessing the shoulder and the median work sites. Keeping both motorists and our team members as safe as possible is imperative and we need everyone's help to do this.
As always, we will be doing our best to minimise effects of these works on motorists and the community as much as we can. We thank you for your patience as we work to improve journey reliability and safety along the Southern Corridor.